introduction

Belt conveyor is a kind of industrial equipment widely used in various production lines. Its main function is to transport materials from one place to another through a continuous moving belt. This article will introduce the basic principles, structural composition and operation steps of belt conveyor in detail, helping you to fully understand how to select and use this type of equipment, as well as how to perform daily maintenance to ensure efficient operation of the equipment and extend its service life.

The basic principle of belt conveyor

The working principle of the belt conveyor is to form an endless closed belt around the driving roller and the redirecting roller. Under the traction of the driving device, the belt runs around the roller to achieve continuous transportation of materials. The belt can be a fabric base belt, a steel cord belt and other types, and it is selected according to the different characteristics of the material.

Structural composition

The belt conveyor is mainly composed of the following parts:

• Driving device: includes electric motor, reducer, driving roller, etc., used to provide power.
• Tape: The core component responsible for carrying and transporting materials. Appropriate materials are selected according to different materials.
• Redirection roller: used to change the running direction of the belt to ensure the flexibility of the transportation path.
• Roller device: supports the belt to keep it running smoothly.
• Cleaning device: used to remove materials attached to the surface of the tape to prevent affecting the operation of the equipment.

Procedure

1. Pre-startup inspection

Before starting the belt conveyor, all parts of the equipment must be thoroughly inspected to ensure that there is no looseness or damage.

2. Startup and shutdown

When starting, turn on the drive device first, then accelerate gradually; when stopping, decelerate first and then turn off the drive device to avoid damage to the equipment caused by sudden starting or stopping.

3. Material transportation

Place the material evenly on the belt to avoid overloading or uneven loading.

Considerations for selecting belt conveyor

• Material characteristics: Select appropriate belt material and structure according to the different characteristics of the conveyed material.
• Conveying distance and handling capacity: Select the appropriate conveyor length and width according to actual needs.
• Environmental conditions: Consider the environmental conditions in which the equipment operates, such as temperature, humidity, corrosiveness, etc., and select appropriate protective measures and materials.

Daily maintenance

Daily maintenance is an important means to ensure the efficient operation and extend the life of the belt conveyor:

• Regular inspection: Regularly inspect and maintain the drive device, belt, rollers, etc. to detect and deal with problems in a timely manner.
• Lubrication and maintenance: Regularly add oil and lubricate bearings, gears and other parts prone to wear.
• Clean equipment: Keep the surface of the equipment clean and remove debris attached to the tape to avoid affecting the operation of the equipment.

in conclusion

By understanding the basic principles, structural composition, operation steps and daily maintenance of belt conveyors in detail, companies can better select and use such equipment, greatly improve production efficiency and reduce operating costs. I hope this article can provide you with valuable guidance and reference, and help your company gain an invincible position in the market competition.