Application Background of Mobile Belt Conveyor

As an important material handling equipment, mobile belt conveyor is widely used in various industrial production fields. Due to its flexibility and high efficiency, it is favored by many companies. However, in daily operation, some equipment failures are inevitable, affecting production efficiency.

Common fault analysis

In the process of using mobile belt conveyor, common faults mainly include the following aspects:

1. Belt deviation

Belt deviation will cause material accumulation, and even damage the belt in serious cases. The main reasons for deviation are: uneven belt, non-parallel support wheels on both sides, wear of rollers, etc.

2. Frictional heating

Long-term operation of equipment may cause heating caused by friction. Overheating not only affects the life of the equipment, but may also cause safety hazards. The reasons include: insufficient lubrication, component wear, unreasonable product design, etc.

3. Overload phenomenon

During operation, overloading can cause the equipment to malfunction, resulting in motor damage or belt breakage. This is usually caused by uneven material distribution or improper operation.

Solution

In response to the above faults, we propose the following solutions:

1. Solution to belt deviation

Check and adjust the belt tension regularly, while ensuring the parallelism of the support wheel and roller; replace worn rollers if necessary.

2. Solution to frictional heating

Strengthen the lubrication of equipment and regularly add lubricating oil to key parts such as bearings and rollers; wear parts need to be replaced in time.

3. Dealing with overload

Evaluate the load capacity of the equipment before use, design a reasonable material distribution system, and ensure that operators are familiar with the equipment's usage requirements.

Practical case sharing

In a large chemical enterprise, the mobile belt conveyor was frequently overloaded. After in-depth analysis and adjustments, the enterprise implemented a regular equipment inspection and maintenance process, which fundamentally solved the problem and significantly improved production efficiency.

Maintenance and care recommendations

In order to ensure the long-term stable operation of the equipment, it is recommended that enterprises take the following maintenance and care measures:

• Perform regular, comprehensive inspections of your equipment to identify potential problems.
• Establish equipment maintenance files to record operating data and fault conditions.
• Conduct professional training regularly to improve operators' equipment usage skills and fault response capabilities.

Through the implementation of the above analysis and solutions, the operating stability of the mobile belt conveyor can be effectively improved, thereby ensuring efficient and smooth production of the enterprise.